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Making Cheese

Cheese
Although every type of cheese is made in a unique way, all cheeses share some central production steps.

Curdling
The only absolutely required step in making any sort of cheese is separating the milk into solid curds and liquid whey. Usually this is done by acidifying the milk and adding rennet. The acidification is accomplished directly in a few cases (paneer, queso fresco), but usually starter bacteria are employed instead. These starter bacteria convert milk sugars into lactic acid. The same bacteria (and the enzymes they produce) also play a large role in the eventual flavor of aged cheeses. Most cheeses are made with starter bacteria from the lactobacilli family.

Some fresh cheeses are curdled only by acidity, but most cheeses also use rennet. Rennet sets the cheese into a strong and rubbery gel compared to the fragile curds produced by acidic coagulation alone. It also allows curdling at a lower acidity— important because flavor-making bacteria are inhibited in high-acidity environments. In general, softer, smaller, fresher cheeses are curdled with a greater proportion of acid to rennet than harder, larger, longer-aged varieties.

Cutting and draining
At this point, the cheese has set into a very moist gel. Some soft cheeses are now essentially complete: they are drained, salted, and packaged. For most of the rest, the curd is cut into small cubes. This allows water to drain from the individual pieces of curd.

Cooking
Some hard cheeses are then heated to temperatures in the range of 35°-55°C (100°-130°F). This forces more whey from the cut curd. It also changes the taste of the finished cheese, affecting both the bacterial culture and the milk chemistry. Cheeses which are heated to the higher temperatures are usually made with thermophilic starter bacteria which survive this step— either lactobacilli or streptococci.
Cheese

Salting
Salt has a number of roles in cheese besides adding a salty flavor. It preserves cheese from spoiling, draws moisture from the curd, and firms up a cheese’s texture in an interaction with its proteins. Some cheeses are salted from the outside with dry salt or brine washes. Most cheeses have the salt mixed directly into the curds.

Curd handling
A number of different techniques are employed at this point to influence the cheese's final texture and flavor. Some examples:

- Stretching: (Mozzarella, Provolone) The curd is stetched and kneaded in hot water, developing a stringy, fibrous body.

- Cheddaring: (Cheddar, other English cheeses) The cut curd is repeatedly piled up, pushing more moisture away. The curd is also mixed (or milled) for a long period of time, taking the sharp edges off the cut curd pieces and influencing the final product's texture.

- Washing: (Edam, Gouda, Colby) The curd is washed in warm water, lowering its acidity and making for a milder tasting cheese.

Pressing and molding
The harder the cheese, the more pressure is applied while molding the cheese into its final form. The pressure drives out moisture and unifies the curds into a single solid body.

 




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